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Toilet Paper Slitting Rewinding Machine

Minimum Order Quantity : 1set Price : Negotiation
Packaging Details : wooden case Delivery Time : 60 days
Payment Terms : T/T, L/C Supply Ability : 3sets/month
Place of Origin: Henan, China Brand Name: PINGAN
Certification: ISO9001:2008 Model Number: 2400mm

Detail Information

Item: Slitting Rewinding Machine Model: 2400mm
Usage: Make Small Toliet Rolls From Big Jumbo Roll Color: Blue
High Light:

paper roll slitter rewinder

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paper slitting and rewinding machine

Product Description

Toilet Paper Slitting Rewinding Machine

 

MAIN TECHNICIAL INFORMATION

① Toilet Paper Roll Rewinding Machine

Basic Technical Information
Model 2500
Max parent roll width 2400
Max.parent roll diameter ≦1200mm
Raw material 13-18gsm double-plies;18-22gsm single-ply;13-15gsm tri-ply
inner dia.of parent roll core Standardφ3' (76.2mm) unless otherwise specified
Perforating Size 100mm-120mm
Qty of unwind stand 2 stands
Data setting PLC
Perforating Gap 100-150mm
Operate speed 80-150M/MIN
Outer dia.of finished roll φ90-170mm
Inner Core dia.of finished roll φ25-50m
Mechanical driving Driving by Stepless gear box
Air -system Min. 3HP air compressor, min. pressure 5kg/cm2pa ( provide by user)
Main driving 3KW
Voltage 380V,50HZ
Embossing unit Steel to steel steel to rubber steel to woolen
Dimensions 6.6x2.97x1.7 (length x width x height);(m)
Weight 4.85T
Color Main color: Yellow, Frame color: gray
Main Functions
1  

Embossing:

l Single Embossing

l Steel to Rubber Embossing

l Pneumatic Embossing

l Embossing Pattern: as per customer’s sample, Will be confirmed by buyer and seller, we can provide some pattern to buyer to choose, or buyer can provide his own design

l Steel roller is conducted by erosion treatment, while the rubber roller is heat-resistant, wearable and durable in use

l The two rollers can be separated and released from the driving power of main machine to produce the products without embossment;

l Steel roller surface is under chromate treatment while the embossment is clear and the gap on embossment roller can be adjustable.

2  

Raw Paper Holding Unit:

l With parent roll Pneumatic loading unit.

l Two jumbo roll shaft can bear 1-1.5 t jumbo roll without going bend, which can guarantee the parallel of the paper core

l To produce single ply jumbo roll while two rolls can be complex, the jumbo roll can move, while the location of jumbo roll can be adjustable;

l There are two sets of tension adjusting roller, which can adjust the tension of jumbo roll automatically

l 2-4 Jumbo Roll Layers: Each jumbo roll holding bracket use two pieces of flat belt with the width above 200MM and thickness no less than 3mm.

l There is pressure increasing through air cylinder on the jumbo roll releasing bracket, the air pipe on the whole machine can’t be lower than Φ10MM,while the main air pipe can’t be lower than Φ12MM.

l The pressure is adjustable on all pneumatic parts;

4  

Perforating Unit:

v Perforating size:100mm

v Perforating size tolerance: ±1mm

v One rotating perforating roll with 3-4 pcs helix anvil blades mounted on it.

v One fixed perforating roll with 1 dented blade

5  

Toilet paper core collector:

v Automatic drop tube while the last finished roll was pushed out

v While paper core finished, it will stop running

v Paper core feeding: Automatic fed from the core bin.

6  

Rewinding Unit:

v Rewinding type: 3-shafts rewinding

v Bottom winding roller:2 shafts

v Top winding roller: 1 shaft, pneumatic suspended type

v Finished product unloading : Automatic

v Movement of core bin: Pneumatic control

8  

Log tail-trimming,gluing and sealing

Automatic synchronize finish

Straight glue-spraying which can automatically cut off the paper at the meanwhile.

 

9  

Controlling System

l Program control: by Programmable Logic Controller (PLC)

l Data setting: on operating panel

l Controlled voltage: 24V stable power-supply

l With paper-break Detector on each stand

l Paper core finish alarm: when the paper core in the core bin is finished, the alarm will be automatically.

l Speed adjusting by inverter

l Breakdown indicating lamp (running, alarm for starting or breakdown);

l Use the frequency converter to control the main motor

l Sheets Of Finished Roll Control: Increased until Reach The Setted Sheets

10   Automatic Finished Paper Roll Pushing Out Unit
11  

Driving Unit & Adjusting Fittings:

l Driving system is made by chain wheel and the flat belt;

l Use the tension wheel to adjust the tension of belt;

l There is one tension adjustment for the width of jumbo roll;

l Embossment roller and the knife roller all use the Japan(NSK) bearing,the remaining on other parts can be famous brand.

12  

Finished Products:

l There is no wrinkle and no breaking holes on rewinding products;

l Rewinding diameter should reach to the designated quantity;

l Slitting length can be made by order, the slitting is straight with no slanting;

l Glue sticking is fixed;

l Embossment is clear with no delamination;

l Machine inspection requirement: speed 0-180/min;

l Rejected products rate ≤0. 5% (excluding to cut the left-over).

Electric Assembly Parts & Others
No Parts Name Brand Original Place
1 Touch Screen WEINVIEW Taiwan
2 PLC Delta Taiwan
3 Inverter Delta Taiwan
4 Frequency Panel Delta Taiwan
5 Potentiometers ACME China
6 Switching Power Supply Ming-Wei Taiwan
7 Proximity Switch TOKY China
8 Air switch LS Korea
9 Relay OMRON Japan
10 Contactor LS Korea
11 Thermal Overload Protection LS Korea
12 Delay Contact CHNT China
13 Photoelectric Switch JINLIDA China
14 Sound and Light Alarm NANZHOU China
15 Button CHUANZHOU China

Shipping List

 

No Parts Name Quantity Remark
1 Raw Paper Axis 2  
2 Raw Paper Axis Holder 4 Each Raw Paper Roller has two holder for each side
3 Air Storage Tank 1 8L
4 Glue Tank 1 10L
5 Perforating Knife 4 Two on the machine, two for backup
6 Tool Box 1  
7 Operation Book 1  
8 Adjustable wrench 1set  
9 Screw driver(type- and +) 1 set  
10 Sensor 1pcs  
11 Green Button 2pcs  
12 Red Button 1pcs  

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